About Hosokawa Gen4: We are unique in combining machine capability with software and controls expertise to deliver data-driven manufacturing solutions.

Gen4’s range of knowledge-based, modular solutions support customers in capitalising on the data within their plant or process. Working with large and smaller businesses to navigate through the shift from traditional to intelligent manufacturing to gain production improvements and tangible business benefits.

  • Optimise your people, powder processes, productivity and profit

    Utilising an easy-to-follow Understand, Monitor, Control methodology, Hosokawa Gen4 provides a flexible digital toolkit to convert live data from sensors and controls into a scalable and secure solution to optimise your production processes.

    Deliver value to your buisiness operations by digitising cumbersome manual processes and shifting effort to higher-value activities.

  • Measurable Manufacturing Improvements

    Combining human, machinery and controls know-how, each solution is tailored to the individual customer’s needs, using best-of-breed components to achieve measurable manufacturing improvements:

    • Health Checks
    • Data Discovery Assessments
    • Co-Development of Digital Strategies
    • Plant Upgrades
    • Instrumentation Reviews/Upgrades
    • Control System Reviews/Upgrades
    • Advanced Automation
    • New Plant Design & Specification
  • Modular solutions to suit your business

    Gen4 works with each customer, at a pace that suits them and the particular needs of their business. In this way, they benefit from incremental and measurable production improvements such as increased plant and machinery availability, predictive maintenance, reduced defects, gaining higher throughputs, greater flexibility and reduced operating costs.

    • Remote data collection
    • Analysis and interrogation
    • Online advisory systems                                                              
    • Intelligent monitoring solutions
    • Closed loop control systems
  • You remain in control

    Gen4 is provided on a collaborative basis to allow customers to review each step of the implementation while making value judgements on day-to-day plant processes.

    Our modular approach minimises disruption to ongoing operations and progress at a rate to suit your business.

  • Meeting Powder Processing Challenges

    We blend operational technology (OT) and information technology (IT) with Hosokawa’s processing industry expertise to effectively address the business challenges that companies in dry end processes face.

    Obtain valuable data from assets & systems. Collect, store, structure and deliver data to support key decisions and convert key datasets into proactive, predictive maintenance & control.

Turn your data in to actions Contact Gen4